Fabrication of Ceramic Filters via Binder Jetting Type 3D Printing Technology

Mose Kwon; Jong-Han Choi; Kwang-Taek Hwang; Jung-Hoon Choi; Kyu-Sung Han; Ung-Soo Kim; Jin-Ho Kim

doi:10.3740/MRSK.2023.33.7.285

All Issue

2023 Vol.33, Issue 7 Preview Page Next Page

Research Paper

Fabrication of Ceramic Filters via Binder Jetting Type 3D Printing Technology 바인더 젯팅 적층제조기술을 활용한 다공성 세라믹필터 제작

27 July 2023. pp. 285-294

PDF XML

Abstract

Porous ceramics are used in various industrial applications based on their physical properties, including isolation, storage, and thermal barrier properties. However, traditional manufacturing environments require additional steps to control artificial pores and limit deformities, because they rely on limited molding methods. To overcome this drawback, many studies have recently focused on fabricating porous structures using additive manufacturing techniques. In particular, the binder jet technology enables high porosity and various types of designs, and avoids the limitations of existing manufacturing processes. In this study, we investigated process optimization for manufacturing porous ceramic filters using the binder jet technology. In binder jet technology, the flowability of the powder used as the base material is an important factor, as well as compatibility with the binder in the process and for the final print. Flow agents and secondary binders were used to optimize the flowability and compatibility of the powders. In addition, the effects of the amount of added glass frit, and changes in sintering temperature on the microstructure, porosity and mechanical properties of the final printed product were investigated.

Keywords

porous ceramic

binder jetting

flowability

References

I. Nittleship, Key Eng. Mater., 122-124, 305 (1996). 10.4028/www.scientific.net/KEM.122-124.305

S. Deville, Adv. Eng. Mater., 10, 115 (2008). 10.1002/adem.200700270

A. Julbe, D. Farrusseng and C. Guizard, J. Membr. Sci., 181, 3 (2001). 10.1016/S0376-7388(00)00375-6

Q. F. Bao, W. X. Dong, J. E. Zhou, Y. Q. Wang and Y. Liu, Key Eng. Mater., 655, 97 (2015). 10.4028/www.scientific.net/KEM.655.97

I. Y. Guzman, Glass Ceram., 60, 280 (2003). 10.1023/B:GLAC.0000008227.85944.64

P. M. Fan, K. F. Zhen, Z. Y. Zan, Z. Chao, Z. Jian and Z. Yun, Chem. Eng. Trans., 55, 277 (2016). 10.3303/CET1655047

J. M. Villora, P. Callejas, M. F. Barba and C. Baudın, J. Eur. Ceram. Soc., 24, 589 (2004). 10.1016/S0955-2219(03)00245-0

T. Isobe, Y. Kameshima, A. Nakajima, K. Okada and Y. Hotta, J. Eur. Ceram. Soc., 26, 2213 (2006). 10.1016/j.jeurceramsoc.2005.04.014

E. C. Hammel, O. L. R. Ighodaro and O. I. Okoli, Ceram. Int., 40, 15351 (2014). 10.1016/j.ceramint.2014.06.095

D. M. Liu, Ceram. Int., 24, 441 (1998). 10.1016/S0272-8842(97)00033-3

R. K. Nishihora, P. L. Rachadel, M. G. N. Quadri and D. Hotza, J. Eur. Ceram. Soc., 38, 988 (2018). 10.1016/j.jeurceramsoc.2017.11.047

M. Takahashi, R. L. Menchavez, M. Fuji and H. Takegami, J. Eur. Ceram. Soc., 29, 823 (2009). 10.1016/j.jeurceramsoc.2008.07.030

M. Attaran, Bus. Horiz., 60, 677 (2017). 10.1016/j.bushor.2017.05.011

N. Guo and M. C. Leu, Front. Mech. Eng., 8, 215 (2013). 10.1007/s11465-013-0248-8

Z. Chen, J. Li, C. Liu, Y. Liu, J. Zhu and C. Lao, Ceram. Int., 45, 11549 (2019). 10.1016/j.ceramint.2019.03.024

F. Verga, M. Borlaf, L. Conti, K. Florio, M. Vetterli, T. Graule, M. Schmid and K. Wegener, Addit. Manuf., 31, 100959 (2020). 10.1016/j.addma.2019.100959

J. G. Gutierrez, S. Cano, S. Schuschnigg, C. Kukla, J. Sapkota and C. Holzer, Materials, 11, 840 (2018). 10.3390/ma1105084029783705PMC5978217

B. Zhang, X. Pei, P. Song, H. Sun, H. Li, Y. Fan, Q. Jiang, C. Zhou and X. Zhang, Composites, Part B, 155, 112 (2018). 10.1016/j.compositesb.2018.08.047

J. A. Gonzalez, J. Mireles, Y. Lin and R. B. Wicker, Ceram. Int., 42, 10559 (2016). 10.1016/j.ceramint.2016.03.079

M. Ziaee and N. B. Crane, Addit. Manuf., 28, 781 (2019). 10.1016/j.addma.2019.05.031

X. Lv, F. Ye, L. Cheng, S. Fan and Y. Liu, Ceram. Int., 45, 12609 (2019). 10.1016/j.ceramint.2019.04.012

H. Seitz, W. Rieder, S. Irsen, B. Leukers and C. Tille, J. Biomed. Mater. Res., Part B, 74, 782 (2005). 10.1002/jbm.b.3029115981173

C. Dong, Ph. D. Thesis, p. 22, Massachusetts Institute of Technology, Cambridge, MA (1990).

W. Du, X. Ren, C. Ma and Z. Pei, in Proceedings of the ASME 2017 International Mechanical Engineering Congress and Exposition (Tampa, Florida, USA, November 3-9, 2017) V014T07A006.

Y. Bai, G. Wagner and C. B. Williams, 2015 International Solid Freeform Fabrication Symposium, University of Texas at Austin (2015).

Z. He, T. S. Shanmugasundaram and G. Singh, Prog. Addit. Manuf., 3, 215 (2018). 10.1007/s40964-018-0055-1

L. C. Hwa, M. B. Uday, N. Ahmad, A. M. Noor, S. Rajoo and K. B. Zakaria, Mater. Today Commun., 15, 134 (2018). 10.1016/j.mtcomm.2018.02.029

G. Brunello, S. Sivolella, R. Meneghello, L. Ferroni, C. Gardin, A. Piattelli, B. Zavan and E. Bressan, Biotechnol. Adv., 34, 740 (2016). 10.1016/j.biotechadv.2016.03.00927086202

D. Ke and S. Bose, Addit. Manuf., 22, 111 (2018). 10.1016/j.addma.2018.04.020

A. Butscher, M. Bohner, C. Roth, A. Ernstberger, R. Heuberger, N. Doebelin. P. R. Von Rohr and R. Muller, Acta Biomater., 8, 373 (2012). 10.1016/j.actbio.2011.08.02721925623

A. Butscher, M. Bohner, S. Hofmann, L. Gauckler and R. Muller, Acta Biomater., 7, 907 (2011). 10.1016/j.actbio.2010.09.03920920616

H. Miyanaji, M. Orth, J. M. Akbar and Y. Li, Front. Mech. Eng., 13, 504 (2018). 10.1007/s11465-018-0508-8

F. Wang, D. Yao, Y. Xia, K. Zuo, J. Xu and Y. Zeng, Ceram. Int., 42, 4526 (2016). 10.1016/j.ceramint.2015.11.143

J. Xie, H. Zhang, Y. Shao, D. Bao, H. Zhang and J. Zhu, Coatings, 10, 977 (2020). 10.3390/coatings10100977

S. Gaydardzhiev and P. Ay, J. Mater. Sci., 41, 5257 (2006). 10.1007/s10853-006-0354-7

X. Xie and V. M. Puri, Adv. Powder Technol., 23, 1 (2012). 10.1016/j.apt.2010.11.005

Q. Li, V. Rudolph, B. Weigl and A. Earl, Int. J. Pharm., 280, 77 (2004). 10.1016/j.ijpharm.2004.05.00115265549

J. Fu, M. Krantz, H. Zhang, J. Zhu, H. Kuo, Y. M. Wang and K. Lis, Powder Technol., 211, 38 (2011). 10.1016/j.powtec.2011.03.016

S. C. Cox, J. A. Thornby, G. J. Gibbons, M. A. Williams and K. K. Mallick, Mater. Sci. Eng., C, 47, 237 (2015). 10.1016/j.msec.2014.11.02425492194

P. Shakor, S. Nejadi, G. Paul and J. Sanjayan, Autom. Constr., 110, 102964 (2020). 10.1016/j.autcon.2019.102964

P. N. Shakor, Ph. D. Thesis, p. 178, Technology Sydney University, Australia (2019).

R. Melcher, Ph. D. Thesis, p. 89, Universitat Erlangen-Nurnberg, Erlangen, Germany (2009).

W. E. Mahmoud, M Hafez, N. A. El-Aal and F. El-Tantawy, Polym. Int., 57, 35 (2008). 10.1002/pi.2308

Q. Wang, Q. Li, M. Yasir Akram, S. Ali, J. Nie and X. Zhu, Langmuir, 15700, 34 (2018). 10.1021/acs.langmuir.8b0327030484657

X. Liu, X. Zhang, K. Long, X. Zhu, J. Yang, Y. Wu, S. Luo and S. Yang, in Proceedings of 2012 International Conference on Biobase Material Science and Engineering (Changsha, China, 2012) p.108.

Information

Publisher :Materials Research Society of Korea
Publisher(Ko) :한국재료학회
Journal Title :Korean Journal of Materials Research
Journal Title(Ko) :한국재료학회지
Volume : 33
No :7
Pages :285-294
Received Date : 2023-06-05
Revised Date : 2023-07-06
Accepted Date : 2023-07-08
DOI :https://doi.org/10.3740/MRSK.2023.33.7.285

Korean Journal of Materials Research ISSN:1225-0562(Print) 2287-7258(Online) 한국재료학회지

All Issue